Polycarbonate & Lexan® Graphic Overlays

Name: Polycarbonate Graphic Overlays
Brand: Label-Aid Systems
Rating: 4.6 (43 reviews)

Custom Polycarbonate Graphic Overlays

Manufacturing labels for consumer and industrial use, Label-Aid specializes in custom polycarbonate graphic overlays for a variety of industries, including OEM, automotive, medical, and marine. Also referred to as trade names such as LEXAN®, MAKROLON, ULTEM, and VALOX, polycarbonate is often a cost-effective choice for custom graphic overlay projects. Whether you are looking for a clear, velvet, polished, or matte appearance, we can create the polycarbonate overlay to fit your appearance. An ISO 9001:2015-certified company, Label-Aid adheres to industry-leading quality management standards that ensure your satisfaction.

Available in customizable thicknesses, our polycarbonate overlays are designed to tolerate all demanding work environments. Get started with a quote!

Starting at $200

Graphic Overlays Quote & Order OR Contact Us for Custom Quote

Polycarbonate Overlay Industry Applications

Trusted by B2B and B2C clients around the globe, Label-Aid Systems manufactures custom polycarbonate graphic overlays for a variety of industries, including:

Benefits of Lexan® Panel Overlays

Customers choose custom polycarbonate (Lexan®) panel graphic overlay designs because they are a tough and aesthetically pleasing addition to machinery and consumer devices. Providing accurate information and streamlining end-user experiences, polycarbonates are a cost-effective way to simplify equipment operation. Advantages include:

Custom shapes and die cut designs
Ability to weather harsh conditions
Unlimited data, serialization and barcodes for each overlay
Unlimited personalization of each printed piece
Tight-tolerance printing and cut-outs
Unlimited color use, including 4-color process and 6-color process (photo quality)
Affordable prototyping
Temperature, UV and chemical resistance
Many gloss, velvet, and textured finishes available
Windows include wet out windows, colored windows, and other effects

Polycarbonate Film Selection Guide

Label-Aid stocks multiple LEXAN™ and Dura-Go polycarbonate film grades. The table below summarizes the key differences so you can specify the right material for your application.

Film Grade	Finish	Tensile Yield	Light Trans.	UL Flame Rating	Key Application
LEXAN™ 8010	Clear / Gloss	8,500 psi	91%	None	Display windows, optical clarity priority
LEXAN™ 8A35	Velvet / Polished	8,500 psi	90%	None	Overlays, faceplates, LED-compatible; no pre-treatment for printing
LEXAN™ 8B35	Velvet / Matte	8,500 psi	80%	None	Reduced glare; anti-glare overlays; LED-compatible
LEXAN™ 8B35V	Velvet / Matte	8,500 psi	80%	UL94 V-2 (E207780)	Fire-safety overlays; same properties as 8B35 with flammability cert
LEXAN™ FR700	Black Velvet / Matte	9,427–12,118 psi	Opaque (black)	UL94 V-0 (E121562, E45329)	Power supply insulation, bus-bar, EMI/RFI shielding; highest temp: Vicat 347°F
Dura-Go HP12W	Velvet / Matte; UV coated	8,800 psi	90%	None (clear)	Outdoor graphics, warning labels, gasoline pumps, marine; Taber abrasion <1%
Dura-Go FR65	Velvet / Matte; FR	10,000 psi	86%	UL94 V-0 (E61257)	Transparent flame-retardant; electrical/electronic/transportation
Dura-Go Velvet/Matte	Velvet / Matte	8,500 psi	Varies	None	Nameplates, faceplates, overlays; 5–15 mil; HP Indigo digital press certified
Dura-Go Velvet/Gloss	Velvet / Gloss	8,500 psi	Varies	None	Nameplates, faceplates, overlays; 10–20 mil; HP Indigo certified
Dura-Go Polished	Polished / Polished	8,500 psi	High clarity	None	Display windows, high-clarity graphics; 10–20 mil

Adhesive Options for Polycarbonate Overlay Attachment

Every overlay ships with a 3M™ adhesive transfer tape matched to your panel substrate. The following tapes are stocked by Label-Aid for polycarbonate overlay attachment.

3M Tape SKU	Adhesive	Thickness	Peel (SS, 72h, 23°C)	Peel (PC, 72h, 23°C)	Max Short-Term Temp	Best For
467MP	200MP Acrylic	2.3 mil	10 N/cm (92 oz/in)	7.8 N/cm (71 oz/in)	400°F	Standard graphic attachment; metals and HSE plastics
7952MP	200MP Acrylic	2.3 mil	10 N/cm (92 oz/in)	7.8 N/cm (71 oz/in)	400°F	Same as 467MP; split-liner construction; double-coated
7955MP	200MP Acrylic	5.2 mil	~10 N/cm	~7.8 N/cm	400°F	Thicker gap-filling; membrane switch applications
9667MP	200MP Acrylic	2.3 mil	~10 N/cm	—	400°F	Thin overlay attachment; smooth surfaces
9668MP	200MP Acrylic	5.2 mil	~10 N/cm	—	400°F	Thick overlay or rough panel surfaces
9472LE	300LSE Acrylic	5.2 mil	15.3 N/cm (140 oz/in)	N/A	300°F	Low surface energy: PP, powder-coat, oily metal
9672LE	300LSE Acrylic	5.2 mil	15.3 N/cm (140 oz/in)	N/A	300°F	LSE substrates; heavier liner variant
9502	220 Acrylic	2.3 mil	~9 N/cm	—	350°F	Economy; general metal/HSE plastic bonding
7956WDL	200MP (double-coated)	6 mil total	9.2 N/cm (PC, 84 oz/in)	9.2 N/cm (84 oz/in)	400°F	Membrane switch spacer; opacity aids backlighting

FAQs

Polycarbonate overlays provide superior durability with excellent impact resistance, dimensional stability, and optical clarity. The rigid material maintains precise button registration and clear window areas for displays or indicators. Subsurface printing protects graphics from scratching, chemicals, and wear while providing a professional appearance that withstands demanding industrial and commercial applications.

Polycarbonate overlays excel in control panels, medical equipment interfaces, industrial machinery, and electronic devices requiring durable user interfaces. They’re ideal for applications needing chemical resistance, frequent cleaning, and precise button functionality. The material’s clarity and durability make it perfect for equipment requiring long-term reliability and professional appearance in demanding environments.

Polycarbonate offers exceptional optical clarity, excellent impact resistance, and superior embossing characteristics for raised button features. The material provides crisp, clear display windows for LED indicators and screens while maintaining dimensional stability across temperature variations. Polycarbonate’s rigidity ensures precise tactile feedback and professional appearance, making it ideal for control panels requiring clear visual elements and reliable user interface performance.

Polycarbonate overlays are rated for approximately 200,000 actuations compared to polyester’s 2,000,000 actuations, making polyester better for high-use applications. Polycarbonate also has lower chemical resistance and temperature tolerance than polyester materials. While polycarbonate excels in optical clarity and embossing applications, polyester provides superior durability for demanding industrial environments requiring frequent cleaning or chemical exposure.

Subsurface printing places graphics on the adhesive side of polycarbonate overlays, protecting them with the full material thickness from scratching, chemicals, and UV exposure. This construction creates extremely durable overlays where graphics remain pristine even after extensive use and cleaning. The polycarbonate acts as a protective barrier while maintaining optical clarity for displays, ensuring long-term legibility and professional appearance throughout the overlay’s service life.

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See What Our Customers Are Saying

More Testimonials

I have used Label Aid systems for many years now and they have been a wonderful company to partner with. They have always done great work and have delivered in a timely manner. They have rushed many jobs for me when I have needed projects expedited due to a last minute rush. The team is easy to work with and …

Kelwhy W.

Our company has been using tens of thousands of Label-Aid products exclusively for almost two years now. Top quality products, responsive turnarounds, and outstanding customer service. Debbie our customer service rep is an absolute joy to work with and I look forward to our interactions. Happy customer for life here!

Emily R.

The people at Label-Aid are great to work with. The labels they provide our company with are always the best quality and are always delivered on time. Pricing is usually better than others. I highly recommend. Great team.